Industry ยท Manufacturing & industrial IoT

Control factory data at the source.

Your MES knows about defects after they ship. Your predictive maintenance predicts yesterday. Run quality ML on the line. Catch problems in process.

THE PROBLEM

Factory data needs upstream control.

Thousands of sensors generating data every second.

Multiple factories with incompatible data systems.

Delayed insights leading to quality issues and downtime.

Operations teams buried in pipeline maintenance, not optimization.

Control data at the source. Send only what matters downstream. Prevent downtime faster.

USE CASES

What Expanso delivers

Machine monitoring

Measure anomaly-detection latency and operational impact.

Predictive maintenance

Detect failures before they happen, not after.

Quality control analytics

Analyze production patterns in real-time.

Factory-wide data unification

Aggregate insights across locations without centralization risk.

Distributed and cloud hybrid operations

Process at the source, scale in the cloud.

CAPABILITIES

Make manufacturing data AI-ready

Factory floor data needs alignment, qualification, and governance for AI-powered production.

Alignment
Production context at source

Add semantic meaning to sensor data. Convert raw PLC signals to structured, analyzable formats.

Qualification
Validate production data

Enforce data quality at the production line. Route anomalous readings for review automatically.

Governance
Compliance evaluation

Assess the complete pipeline and operating environment against the applicable quality and regulatory requirements.

INTEGRATIONS

Enhance the platforms you already use.

Snowflake for analytics. Databricks for AI. Splunk for security. Datadog for observability. Expanso sits upstream, sending clean, governed data to all of them.

Explore integrations
Kafka
PostgreSQL
Snowflake
NATS
ClickHouse
Redis
MQTT
Splunk
Oracle
MySQL
Redpanda
AWS
Azure
Google Cloud
OpenSearch
Parquet
Starburst
Databricks
OpenAI
Pinecone
Qdrant
Confluent
OPC UA
Ollama
SQLite
COST IMPACT

Processing terabytes of sensor data in centralized platforms?

Expanso filters, transforms, and governs data at the source, before it reaches your data centers. Accelerate production decisions while preventing downtime.

Open the savings calculator
47%
data filtered at source in the example environment
$110M
Year 1, example estimate
~10s
first node online, on average
WHAT WE POWER

Powering the next generation of smart manufacturing

AI-powered quality control

Real-time defect detection at the source

Multi-plant coordination

Unified operations without centralization delays

Supply chain optimization

Process logistics data locally with governance

Regulatory workflows

Configure controls and validate them across facilities

Factory-to-factory analytics

Break down silos with governed data sharing

Industrial IoT integration

Process sensor data at the source with governance

Production line optimization

Real-time adjustments with clean data

Energy management

Monitor and optimize power consumption in real-time

FAQ

Frequently asked questions

Expanso can use the documented MQTT input and IoT aggregation patterns to process telemetry on customer-controlled nodes and send configured outputs downstream. Any volume or cost change must be measured for the selected data, rules, and destination.

Predictive maintenance predicting yesterday?

If your quality models run on batch data, or your production line learns about defects after they ship, we should talk.