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Oil & Gas

Make Production Decisions Without Second-Guessing the Data

Bad data drives unnecessary shutdowns, wasted investigations, and rising operational risk. Expanso validates production telemetry at the source, so your analytics reflect what's actually happening in the field.

No infrastructure replacement. No system overhaul. Works alongside your historian and SCADA.

Data Accuracy
99.7 %
Storage Reduction
78 %
Investigation Time
4 hrs
0 3 days before

False signals cost more than real failures

Duplicated telemetry, ingestion lag, and schema drift don't just add noise - they drive unnecessary shutdowns on equipment that's running fine, and mask failures that are actually developing.

5-20% of production telemetry is duplicated during retries

When a wellhead sensor retransmits data after a network hiccup, those duplicate readings enter your historian and get consumed by analytics as if they were independent observations. Pressure trends spike. Flow baselines shift. Your team investigates equipment that never had a problem.

5-20%
typical duplication rate

Seconds of ingestion lag distort time-series analytics

Batch data that arrives late shifts your time-series baselines. Real events look like false alarms and genuine anomalies get buried in the noise.

Schema changes break analytics without warning

When field equipment firmware updates change data formats, your historian stores the readings but your dashboards stop making sense. Teams discover the problem days later.

Storage costs rising 30-50% year over year

Raw, unfiltered telemetry floods centralized platforms with duplicate and redundant data. You're paying to store noise that should have been filtered at the source.

Production data integrity, enforced before ingestion

Expanso validates every wellhead reading, pipeline SCADA signal, and refinery process stream at the source. Your historian and analytics only receive data that passes validation.

# Edge validation output - wellpad cluster 14
pressure: 1,204/1,204 samples
duplicates: 47 removed
drift: within 0.3%
flow_rate: complete window
temperature: 6 sensors consistent
gas_composition: nominal range
latency: 18ms edge-to-historian
schema: v3.1 compliant
status: forwarded

What we validate

Sample completeness - every wellhead reading in the window is accounted for

Duplicate suppression - retransmitted readings stripped before ingestion

Timestamp accuracy - sequence and timing validated against physical constraints

Schema enforcement - field data structure verified against expected formats

What your systems receive

Complete data windows with no gaps or dropped samples

Deduplicated streams that reflect actual production behavior

Time-consistent records that align with physical process timelines

Schema alerts that arrive before broken data reaches your dashboards

Large-Scale Deployment

14,847 distributed endpoints. 4.7 PB/month. $4.3M quoted for analytics.

A major U.S. deployment across 14,847 endpoints validated Expanso's approach to edge-first data integrity. Processing moved to points of presence, raw data stayed local, and only metadata and flagged events flowed upstream.

Data Volume
4.7 PB/month 47 GB + 230 GB flagged
99%+ reduction in upstream volume
Data Retention
7 days 5 years
260x longer retention
Investigation Time
3 days 4 hours
94% faster investigations

"Isn't this what our data platform already does?"

Your data platform aggregates and stores production telemetry from across your operations. That's what it was built to do. But it doesn't verify that the data reaching it is complete, time-consistent, or free of duplicates.

Expanso validates at the source before ingestion. Your platform stays exactly where it is - the difference is it now runs on inputs you can trust.

Built for oil & gas operations

Vendor-agnostic across all major OT/IT systems

Supports upstream, midstream, and downstream operations

Deploys site by site without disruption to production

No changes to existing production systems required

Why teams deploy Expanso

Runs at the field edge, not in the cloud

Doesn't replace production systems - makes them reliable

Reduces storage costs by eliminating redundant data

Scales across distributed assets globally

If the production data isn't clean, the shutdown decision isn't safe

Validate at the source. Operate with confidence.