Control Factory Data
at the Source.

Prevent downtime. Optimize production. Make your manufacturing platforms AI-ready - from factory floor to cloud.

See How It Works

Factory Data Needs
Upstream Control.

Thousands of sensors generating data every second.

Multiple factories with incompatible data systems.

Delayed insights leading to quality issues and downtime.

Operations teams buried in pipeline maintenance, not optimization.

Use Cases
What Expanso Delivers
Real-Time Machine Monitoring
Spot anomalies instantly, minimize disruptions
Predictive Maintenance
Detect failures before they happen, not after
Quality Control Analytics
Analyze production patterns in real-time
Factory-Wide Data Unification
Aggregate insights across locations without centralization risk
Distributed + Cloud Hybrid Operations
Process at the source, scale in the cloud

Enhance The Platforms You Already Use

Snowflake for analytics. Databricks for AI. Splunk for security. Datadog for observability. Expanso sits upstream - sending clean, governed data to all of them.

Explore Integrations

Paying enormous fees to centralize, store, and process log data that adds little value?

Expanso filters out the noise at the edge before it ever reaches your data lake. Use our ROI calculator to see how much you could save.

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Calculator Inputs

110,000
1 GB100 GB
Total Daily Ingest (All Nodes)
359,660 GB
0%100%
1 day365 days
0%100%
$500$5,000
$0.005$0.05
50%95%

Your Savings Potential

Year 1 Savings
$0
3-Year Savings
$0
5-Year Savings
$0
% Edge Reduction
0%
Save Me Money!

Key Benefits

  • Reduce SIEM costs by processing logs at the edge
  • Maintain compliance with cheap raw log archiving
  • Risk-free filtering with replay capability
  • Scale savings as your data grows

Powering the Next Generation of Smart Manufacturing

Where Expanso Helps
AI-Powered Quality Control
Real-time defect detection at the source
Multi-Plant Coordination
Unified operations without centralization delays
Supply Chain Optimization
Process logistics data locally with governance
Regulatory Compliance
Automated compliance across all facilities
Factory-to-Factory Analytics
Break down silos with governed data sharing
Industrial IoT Integration
Process sensor data at the source with governance
Production Line Optimization
Real-time adjustments with clean data
Energy Management
Monitor and optimize power consumption in real-time

Better Performance, Faster Decisions

Benefit

  • Real-Time Response
    Real-Time Response
  • AI-Ready Infrastructure
    AI-Ready Infrastructure
  • Upstream Control
    Upstream Control

What You Get

  • Make production decisions in milliseconds
    Make production decisions in milliseconds
  • Run analytics where data is created
    Run analytics where data is created
  • Filter, transform, govern before data moves
    Filter, transform, govern before data moves

Frequently Asked Questions

How does Expanso reduce manufacturing data infrastructure costs?

Expanso filters and processes factory floor data at the source before it reaches central platforms. By eliminating 50-70% of raw sensor noise and processing data locally, manufacturers reduce Snowflake/Databricks ingestion costs by 60% while improving data quality for production analytics.

Can Expanso work with our existing industrial IoT systems?

Yes. Expanso integrates with 100+ platforms including Siemens MindSphere, GE Predix, AWS IoT, Azure IoT, Snowflake, Databricks, and custom SCADA systems. We process data at the source and enhance your existing manufacturing data platforms without requiring replacement.

How does Expanso enable real-time quality control?

Expanso processes production line data in real-time at the source, detecting defects and anomalies within milliseconds. ML models run locally on factory hardware, enabling immediate quality decisions without cloud latency. Automated alerts trigger when quality thresholds are exceeded.

What compliance standards does Expanso support for manufacturing?

Expanso supports ISO 9001, ISO 27001, ITAR, and industry-specific compliance requirements. All data transformations maintain full audit trails with lineage tracking, providing evidence for regulatory audits and quality certifications.

How quickly can Expanso deploy across multiple factory locations?

Initial deployment takes 2-4 weeks for the first factory. Additional locations deploy in days using policy templates. Updates propagate to all sites in under 30 seconds, enabling consistent governance across global manufacturing operations.